Key projects

2013

Development of gearbox for sugar mill application

  • Set-up KISSsys models
  • Gear and bearing calculation
  • Overall design
  • Training to customer

2013

Root cause analysis of shaft failure for Indian customer

  • Shaft along DIN 743
  • Comparison of investigation reports

2013

Root cause analysis of flange breakage

  • Review of application and conditions in underground coal mine
  • KISSsys model of bevel-helical-planetary gearbox
  • Calculation of drive flange
  • Recommendation of corrective actions

2013

Consulting Service to Chinese Wind Turbine Manufacturer, 6.x MW gearbox for wind turbine

  • Set-up of prototype assembly in China
  • Supervising Chinese assembly staff
  • Set-up of lubrication test of sub-assemblies

2012

Consulting Service to  German Gearbox Company

  • Training regarding gearbox and gear technology
  • Setup in-house expertise
  • Set-up an design department
  • Technical support to sales department

2012

Consulting Service to one of the biggest European Wind Turbine Company

  • Review 3.x MW gearbox design
  • Interact as consultant between wind turbine company and suppliers

2012

Consulting Service to Chinese Gearbox Manufacturer

  • Design review 3.x MW gearbox for wind turbines
  • Review of detail drawings and calculations
  • Design-FMEA

2011

Development of a gearbox for underground mining

  • Training on the application
  • Gearbox layout
  • Interaction with suppliers

2011

Consulting Service to Chinese Gearbox Manufacturer

  • Design Review 3.x MW gearbox for wind turbines
  • Review of detail drawings and calculations
  • Design-FMEA & Training to Chinese Staff

2011

Concept of 3.x MW drive train

  • Concepts, design and engineering analysis
  • Interaction with suppliers, generator designer
  • Cost calculation

2011

Development 6.x MW gearbox for off-shore wind turbine.

  • Design and analysis for certification
  • Responsibility for the gearbox design, manufacturing technologies, assembly and test procedures

2010

Development of 3.x MW gearbox for wind turbines

  • Development of 3.x MW gearbox for a wind turbine.
  • From concept, design, assembly, testing
  • Supervising gearbox tear down after prototype test
  • Supplier assessment

2009

Global Strategic Purchasing Project. Consulting of the project team

  • Investigate potential global suppliers
  • Site visits & Negotiations

2008

Product and design FMEA for new gearbox design

  • Gearbox concept & overall design
  • Gears & bearings
  • Sealing system

2007

International development project of gearbox for shearing machines (underground coal mining)

  • Gearbox design
  • Gear, shaft and bearing calculation

2004

Development of a 1.2 MW test facility for mining gearboxes

  • Test concepts
  • Specification of power rating for testing
  • Specification of test equipment
  • Project management

2004

Feasibility study 2.5 MW test facility for mining gearboxes

  • Test concepts
  • Specification of Power Rating for testing
  • Business case

2003

Feasibility study of in-house gear manufacturing vs. out-sourcing of geared parts

  • Identify global need of gears inside the company
  • Define suitable machine sizes for gearing
  • Cost adjustments & Business case

 

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