2019
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Engineering consulting to bearing Company regarding pitch bearing
- Gear calculation of pitch gears (pinion and ring gear)
- Calculation report
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Development of improved axle gears for off highway SUV
- Review current design
- Calculation of different gear ratio
- Supplier discussions
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Consulting to European gearbox Company
- Review gearbox design for underground coal mining machine
- Consulting in regard to corrective actions to improve the gearbox performance
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2018
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Engineering support to global leading European Wind Turbine Company
- Power upgrade for multi MW gearbox
- Review main bearing assembly due to power upgrade
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Consulting to global leading rail transportation equipment Company
- Review drive train test procedures and facilities
- Test rig specification
- Best practice improvements
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2017
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Consulting to global leading European Wind Turbine Company regarding main bearings
- Bearing supplier assessment
- Review of design documentation
- Inspection of manufacturing sites
- Witness of prototype assemblies and component level tests
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Consulting to Chinese service Company for underground mining equipment- Consulting regarding Mine Technologies
- Engineering of spare parts and technical support at customers Mine Site
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Design review of cutter head gearbox for global leading gearing Company
- Gear and bearing calculation
- Review of design and proposal for improvements
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Engineering support to global technology Company
- Gear calculations for high speed gearbox
- Design recommendation for high speed gearbox
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2015
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Engineering support to a global leading European Wind Turbine Company
- support in the development of drive train components for new 3.x MW WEC platform
- Calculation of drive trains components
- Review of designs / calculation
- Prepare documentation and reports, Management reporting
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Consulting to German Mining Company; review of gearbox failure
- Review existing gearbox design and root cause analysis of gearbox failures
- Propose corrective actions on the gearbox design with reporting to mine management
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2014
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Project Manager on behalf of a German Wind Turbine Company
- development project of new rotor bearing for off-shore Wind Turbine
- Project Management and customer meetings
- Management / Board reporting
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Design Review and expert opinion for gearboxes for railway vehicles
- Design Review of gearbox and sealing system
- Review of Lubrication system
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2013
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Development of gearbox for sugar mill application
- Set-up KISSsys models
- Gear and bearing calculation
- Overall design
- Training to customer
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Root cause analysis of shaft failure for Indian
customer
- Shaft along DIN 743
- Comparison of investigation reports
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Root cause analysis of flange breakage
- Review of application and conditions in
underground coal mine
- KISSsys model of bevel-helical-planetary
gearbox
- Calculation of drive flange
- Recommendation of corrective actions
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Consulting Service to Chinese Wind Turbine
Manufacturer, 6.x MW gearbox for wind turbine
- Set-up of prototype assembly in China
- Supervising Chinese assembly staff
- Set-up of lubrication test of sub-assemblies
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2012
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Consulting Service to German Gearbox Company
- Training regarding gearbox and gear technology
- Setup in-house expertise
- Set-up an design department
- Technical support to sales department
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Consulting Service to one of the biggest European
Wind Turbine Company
- Review 3.x MW gearbox design
- Interact as consultant between wind turbine
company and suppliers
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Consulting Service to Chinese Gearbox Manufacturer
- Design review 3.x MW gearbox for wind turbines
- Review of detail drawings and calculations
- Design-FMEA
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2011
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Development of a gearbox for underground mining
- Training on the application
- Gearbox layout
- Interaction with suppliers
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Consulting Service to Chinese Gearbox Manufacturer
- Design Review 3.x MW gearbox for wind turbines
- Review of detail drawings and calculations
- Design-FMEA & Training to Chinese Staff
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Concept of 3.x MW drive train
- Concepts, design and engineering analysis
- Interaction with suppliers, generator designer
- Cost calculation
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Development 6.x MW gearbox for off-shore wind
turbine.
- Design and analysis for certification
- Responsibility for the gearbox design,
manufacturing technologies, assembly and test procedures
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2010
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Development of 3.x MW gearbox for wind turbines
- Development of 3.x MW gearbox for a wind
turbine.
- From concept, design, assembly, testing
- Supervising gearbox tear down after prototype
test
- Supplier assessment
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2009
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Global Strategic Purchasing Project. Consulting of
the project team
- Investigate potential global suppliers
- Site visits & Negotiations
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2008
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Product and design FMEA for new gearbox design
- Gearbox concept & overall design
- Gears & bearings
- Sealing system
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2007
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International development project of gearbox for
shearing machines (underground coal mining)
- Gearbox design
- Gear, shaft and bearing calculation
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2004
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Development of a 1.2 MW test facility for mining
gearboxes
- Test concepts
- Specification of power rating for testing
- Specification of test equipment
- Project management
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Feasibility study 2.5 MW test facility for mining
gearboxes
- Test concepts
- Specification of Power Rating for testing
- Business case
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2003
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Feasibility study of in-house gear manufacturing vs.
out-sourcing of geared parts
- Identify global need of gears inside the
company
- Define suitable machine sizes for gearing
- Cost adjustments & Business case
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